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复合材料在制造和使用过程中不可避免地会产生褶皱缺陷, 因其形态变化多样, 形变程度较小, 人工辨认存在一定障碍, 容易出现错漏情况. 为提高检测效率, 提出利用Mask-RCNN(Mask region-based convolutional neural networks)目标检测算法对复合材料超声图像中不同形态的褶皱缺陷进行检测并分类. 制备含有不同形态褶皱缺陷的碳纤维复合材料层合板, 利用超声相控阵采集全矩阵数据; 通过波数成像算法得到复合材料层合板纵切面图像, 根据地质层中褶皱的几何学特征, 将复合材料层合板中存在的不同褶皱分为三类, 进而建立褶皱形态与材料损伤程度之间的关系; 提出Mask-RCNN算法用于褶皱缺陷的自动检测并分类, 该算法中语义分割的引入可显示褶皱缺陷的位置和形状. 实验结果表明: Mask-RCNN对不同形态褶皱识别的准确率分别达到92.1%, 90.9%和93.3%, 褶皱分类识别准确、有效. 为实现复合材料层合板数据采集-成像-缺陷判别一体化、自动化提供了理论支撑.Wrinkle defects will be inevitably produced during composite manufacturing and the in-service life of composite structures. Because of their diverse morphological changes and small deformation, it is difficult to manually identify the wrinkle with important errors. In order to improve the inspection efficiency, a Mask-RCNN algorithm is proposed to detect and classify different forms of wrinkle defects in composites based on phased array images. Carbon fiber composite laminates are prepared first in different forms of wrinkle defects. Secondly, the ultrasonic phased array is used to collect full matrix data. The longitudinal scanning image of the composite laminate is then obtained through the wavenumber imaging algorithm. According to the geometric characteristics of the folds in the geological layer, the wrinkles in the composite laminate are divided into three categories, and the relationship between the wrinkle shape and the material damage degree is established. The Mask-RCNN algorithm is finally proposed for automaticaly detecting and classifying the wrinkle defects. The introduction of semantic segmentation in this algorithm can help to reveal the positions and shapes of wrinkle defects. The experimental results show that the accuracies of Mask-RCNN in the recognition of different forms of wrinkles reach 92.1%, 90.9%, and 93.3%, respectively, and the classification and recognition of wrinkles are accurate and effective. It provides theoretical support for the integration and automation of data acquisition-imaging-defect recognition in composite industries.
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Keywords:
- wrinkle /
- wavenumber imaging /
- Mask-RCNN /
- target detection








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