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中国物理学会期刊

C4F8/O2/Ar等离子体发射光谱在线分析的碰撞辐射模型

CSTR: 32037.14.aps.74.20251182

Collisional-radiative model for on-line analysis of C4F8/O2/Ar plasma optical emission spectroscopy

CSTR: 32037.14.aps.74.20251182
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  • 以C4F8为代表的碳氟等离子体因其可精细调控的F/C比、高活性自由基密度及优异的材料选择性, 已成为纳米级半导体刻蚀与沉积工艺的核心介质. 高深宽比刻蚀中, 发射光谱诊断将影响形貌的活性粒子密度与光谱特征关联实现原位监测, 为精度与良率协同优化提供有效途径. 其中, 兼具动力学模拟与光谱分析的等离子体模型是必不可少的. 本文建立了一种适用于发射光谱在线分析的C4F8/O2/Ar等离子体模型. 通过C4F8分解路径与碳氟自由基氧化机制分析, 精炼了化学反应全集. 在此基础上, 加入了F, CF, CF2, CO以及Ar与O的激发态能级的碰撞辐射过程, 与光谱特征建立了关联. 分析了典型感应耦合放电条件下活性粒子演化规律, 并与实验数据进行了验证. 结合动力学溯源, 阐明了碳氟自由基与离子的产生损失机制, 并讨论了可能存在的误差来源. 该模型具有在实际刻蚀工艺场景中发射光谱在线监测的应用前景.

     

    Octafluorocyclobutane (C4F8)-based fluorocarbon plasmas have become a cornerstone of nanometre-scale etching and deposition in advanced semiconductor manufacturing, owing to their tunable fluorine-to-carbon (F/C) ratio, high density of reactive radicals, and superior material selectivity. In high-aspect-ratio pattern transfer, optical emission spectroscopy (OES) enables in-situ monitoring by correlating the density of morphology-determining radicals with their characteristic spectral signatures, thereby providing a viable pathway for the simultaneously optimizing pattern fidelity and process yield. A predictive plasma model that integrates kinetic simulation with spectroscopic analysis is therefore indispensable. In this study, a C4F8/O2/Ar plasma model tailored for on-line emission-spectroscopy analysis is established. First, the comprehensive reaction mechanism is refined through a systematic investigation of C4F8 dissociation pathways and the oxidation kinetics of fluorocarbon radicals. Subsequently, the radiative-collisional processes for the excited states of F, CF, CF2, CO, Ar and O are incorporated, establishing an explicit linkage between spectral features and radical densities. Under representative inductively coupled plasma (ICP) discharge conditions, the spatiotemporal evolution of the aforementioned active species is analyzed and validated against experimental data. Kinetic back-tracking is employed to elucidate the formation and loss mechanisms of fluorocarbon radicals and ions, and potential sources of modelling uncertainty are discussed. This model has promising potential for application in real-time OES monitoring during actual etching processes.

     

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