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中国物理学会期刊

MWCNT/ABS复合材料及其蜂窝结构的电磁屏蔽性能研究

Research on the Electromagnetic Shielding Performance of MWCNT/ABS Composite Materials and Their Honeycomb Structures

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  • 电磁干扰不仅会严重影响电子设备的工作精度,还会对人体健康造成潜在危害。虽然商用金属材料的屏蔽效果优异,但是其存在着加工难、成本高和易腐蚀等问题,限制了它们在电子产品中广泛的应用。为了解决上述问题,本文制备了多壁碳纳米管/丙烯腈-丁二烯-苯乙烯(MWCNT/ABS)复合材料线材,探究不同官能团修饰的MWCNT对复合材料电磁屏蔽性能的影响。研究结果表明无官能团修饰的MWCNT掺杂ABS基复合材料的电磁屏蔽性能最好,其EMI SE可达29.4 dB。此外,为获得更优的屏蔽性能,本文采用熔融沉积成型(FDM)3D打印技术制备的孔径为3 mm的轻质蜂窝结构,可促进电磁波在结构内部的反射和吸收损耗,其在X频段的电磁屏蔽效能高达43.5 dB。本文开发出的快速和便捷的聚合物基复合材料结构的制备策略,为该类材料在电磁屏蔽领域的应用奠定了重要基础。

     

    The rapid development of communication technologies raises public health concerns regarding electromagnetic wave pollution, These concerns create an urgent demand for high‑performance electromagnetic interference (EMI) shielding structures. However, traditional manufacturing techniques face limitations in fabricating the complex architectures required for efficient EMI shielding. To address above issues, this study employs three types of multi‑walled carbon nanotubes (MWCNT) as conductive fillers, namely MWCNT, hydroxylated MWCNT (MWCNT‑OH), and carboxylated MWCNT (MWCNT‑COOH). The fillers are melt blended with an acrylonitrile butadiene styrene (ABS) matrix and extruded into composite filaments at a filler loading of 12 wt%. The influence of the functional groups on EMI shielding performance is systematically investigated. The MWCNT/ABS composite exhibits the best performance and achieves a 29.4 dB EMI shielding effectiveness (EMI SE) in the X band. This superior EMI SE stems from the uniform dispersion of the MWCNT in the ABS matrix. This uniform dispersion builds a highly conductive network, increases the effective interfaces with the ABS, and yields a high EMI SE. To further enhance the performance, a lightweight honeycomb structure with a cell size of 3 mm is fabricated via fused deposition modeling (FDM) 3D printing technology. The structure lengthens the electromagnetic wave propagation path and promotes multiple reflections and scattering within the pores. This process enhances absorption loss. The results demonstrate that the honeycomb structure significantly improves the EMI SE and achieves 43.5 dB in the X band. This work presents a facile fabrication strategy to polymer-matrix composite structures for high EMI shielding performance.

     

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