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中国物理学会期刊

柔性震荡表面强化沸腾实验研究

Experimental Study on Surface Strengthening of Boiling by Flexible Oscillation

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  • 强化沸腾传热对设备热管理性能具有关键作用。传统冷却方式换热效率较低,难以满足高热流密度电子器件的热管理要求。本文提出一种压电陶瓷驱动柔性表面震荡强化沸腾传热的新方法并基于100 Hz典型振动工况开展了饱和池沸腾实验研究。实验结果表明,相较无振动工况,当压电陶瓷振动频率f=100 Hz时,传热系数提升28.52%,气泡脱离直径减小44.33%。发现振动与热流密度的耦合作用对气泡脱离机制存在不同的控制规律。在低热流密度下,气泡脱离主要由浮力主导,振动仅作为微弱扰动;而在高热流密度下,振动引发的惯性力使接触线滞后效应放大,导致气泡脱离的动力学失稳,从而促进气泡快速脱离。说明了柔性板的运动状态对气泡脱离过程的控制机理:柔性板反弹阶段借助惯性力推动气泡脱离,下降阶段则通过强化液体补给与气液颈部剪切作用,进一步加速气泡脱离。该研究为气泡脱离过程的调控提供了新思路,并为柔性震荡表面强化沸腾传热实验系统的设计与优化提供了理论参考。

     

    Enhancing boiling heat transfer is of great significance for the thermal management of high heat flux electronic devices. To address the limited heat transfer efficiency of conventional cooling methods and the insufficient understanding of bubble detachment mechanisms in existing studies on vibration-enhanced boiling, this study proposes a method for enhancing saturated pool boiling heat transfer by driving a flexible surface to oscillate using a piezoelectric ceramic actuator. An experimental platform consisting of a boiling system, a vibration excitation system, a temperature control system, and a synchronized visualization system was established. Under atmospheric-pressure saturated pool boiling conditions, the no-vibration case was used as the baseline, and f = 100 Hz was selected as a representative vibration frequency to systematically investigate the effects of flexible plate vibration on boiling heat transfer performance, bubble base diameter, detachment time, and bubble detachment mode. Synchronized high-speed imaging and data acquisition were employed to extract key dynamic parameters during bubble growth, retraction, and detachment. In addition, a bubble force balance model was used to analyze the enhancement mechanisms of bubble detachment under different motion phases of the flexible plate.
    The experimental results show that flexible plate vibration can significantly improve saturated pool boiling heat transfer performance. Compared with the no-vibration case, the boiling heat transfer curve shifts upward at f = 100 Hz, with the heat transfer coefficient increasing by up to 28.52% and the bubble detachment diameter decreasing by up to 44.33%. These results indicate that flexible surface vibration promotes rapid bubble detachment at a smaller size, thereby enhancing surface rewetting and liquid replenishment. Further analysis reveals that the effect of vibration on bubble detachment is not governed by a single mechanism, but instead exhibits a distinct coupling relationship with heat flux density. At low heat flux density, the bubble growth rate is relatively low, and the three-phase contact line can respond promptly to the periodic displacement of the flexible plate. In this regime, bubble detachment remains primarily governed by buoyancy, while vibration acts only as a weak disturbance. At high heat flux density, however, rapid bubble growth significantly intensifies the lagged response of the contact line. The periodic inertial force introduced by flexible plate vibration further amplifies bubble interfacial deformation, leading to kinematic incompatibility and necking instability at the bubble base, which ultimately triggers rapid bubble detachment.
    Furthermore, two typical phase-dependent mechanisms by which flexible plate vibration promotes bubble detachment are identified. When a bubble detaches during the rebound stage of the flexible plate, the additional inertial force generated by the upward motion of the plate modifies the bubble force balance and reduces the critical condition required for detachment. When a bubble detaches during the descending stage of the flexible plate, the downward deformation of the plate increases the liquid replenishment space beneath the bubble, strengthens the shear effect of the liquid on the gas-liquid neck, and accelerates neck contraction and rupture. These findings demonstrate that flexible surface vibration not only enhances boiling heat transfer performance but also enables active regulation of bubble dynamics by controlling the bubble detachment phase, contact line response, and liquid replenishment process. This study provides experimental evidence and mechanistic insight into boiling heat transfer enhancement using flexible oscillating surfaces and offers a reference for the design of active boiling enhancement technologies for high heat flux thermal management.

     

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