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中国物理学会期刊

氮化硼粒径对甲基苯基硅树脂复合材料耐高温及介电性能的影响机制

Effect of boron nitride particle sizes on the high-temperature resistance and dielectric properties of methylphenyl silicon resin matrix composites

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  • 为满足高频电路封装技术对耐高温及低介电损耗的绝缘材料的迫切需求,本研究采用KH560改性的甲基苯基硅树脂为基体,通过引入三种不同粒径的氮化硼制备了多种氮化硼/甲基苯基硅树脂复合材料,探究了氮化硼粒径对复合材料耐高温和介电性能的影响规律。研究结果表明,大粒径氮化硼在基体中的取向度更高,这一微观结构特征使得10-BN/MSR展现出最优的热稳定性、击穿强度及介电频率稳定性。其5%热失重温度达402℃,较MSR显著提升,且该复合材料在1 MHz下的相对介电系数的实部为3.48,损耗正切角值为0.00595,并展现出优异的频率稳定性。此外,其击穿场强高达111.1 kV/mm。本研究所制备的耐高温和低介电绝缘封装材料,在电子封装领域具有良好的应用前景。

     

    To address the urgent demand for insulation materials in the high-frequency circuit packaging field, methylphenyl silicone resin (MSR) modified with KH560 was employed as the matrix and three particle sizes of boron nitride (BN) powders were used as fillers, to prepare a series of composites with high thermal stability and insulating properties. The influence of BN particle sizes on the thermal stability, dielectric properties and insulating properties of the composites was investigated in detail. The results indicated that the large boron nitride particles exhibited a high degree of orientation in the matrix. Due to its highly oriented microstructure, the 10-BN/MSR composite displayed the excellent thermal stability and insulating properties. The temperature at 5% weight loss (T5%) of the composite reached 402 ℃ and was higher than that of the MSR. Meanwhile, its peak temperature (TP) reached 449 ℃, which was 42 ℃ higher than that of the MSR. The 10-BN/MSR exhibited a real part of the dielectric constant of 3.48, and was higher than that of the MSR. The imaginary part of the dielectric constant and dielectric loss tangent of the 10-BN/MSR at 1 MHz were 0.02047 and 0.00595, both lower than those of the MSR. It indicated that the introduction of BN into MSR effectively suppressed its polarization relaxation. In addition, the 10-BN/MSR composite achieved a high breakdown strength of 111.1 kV/mm. The current density of the 10-BN/MSR composite was 6.38 × 10-16A/mm2, which was an order of magnitude lower than that of the 0.1-BN/MSR composite. The results confirmed that the oriented BN network significantly impeded the injection and transport of charge carriers. The insulating packaging composite with thermal stability and insulating properties exhibited promising application prospects in the electronic packaging field.

     

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