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中国物理学会期刊

基于内凹六边形管状拉胀结构的高灵敏度柔性应变传感器

Highly Sensitive Flexible Strain Sensor Based on a Reentrant Hexagonal Auxetic Tubular Structure

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  • 针对传统管状柔性传感器在轴向受拉时的径向收缩效应限制灵敏度(GF)提升的问题,本文提出一种基于内凹六边形骨架的管状拉胀柔性应变传感器。首先,通过有限元仿真,研究了骨架关键结构参数对传感器性能的调控规律:单胞内凹角的加深与线宽的适度增大,可有效提升结构的传感灵敏度;在固定管径约束下,胞元密度的增加会引发运动学干涉,导致灵敏度呈先增后减的变化趋势;解除管径约束后,灵敏度随单胞阵列数的增加呈单调递增趋势。基于上述规律,本文确立了传感器的最优结构参数(内凹角40°、线宽1.5 mm、周向6胞元),并基于Ecoflex-CNT复合导电结构完成了传感器制备与机电测试。试验结果证实,拉胀骨架将管壁受拉形变由径向收缩转为径向膨胀,在0~15%应变范围内,该传感器展现出优异的线性度(R2=0.985),实测灵敏度达到19.50,是同尺寸无骨架空心套管(GF=6.23)的3.13倍。本研究表明,拉胀结构的引入能够有效诱导局部应变的放大,进而提高器件灵敏度,为高性能柔性传感器的开发提供了可靠的参考。

     

    Flexible tubular strain sensors are crucial for wearable electronics and soft robotics. However, traditional tubular strain sensors are limited by their intrinsic positive Poisson's ratio (radial contraction) during axial stretching, which densifies the conductive network and fundamentally restricts the enhancement of gauge factor (GF). To overcome this bottleneck, we propose a high-sensitivity tubular flexible strain sensor by integrating an auxetic re-entrant hexagonal skeleton with an EcoflexCarbon Nanotube (CNT) composite conductive layer. Finite element analysis (FEA) was employed to systematically investigate the structureproperty relationships. The simulation results reveal that increasing the reentrant angle and strut width effectively amplifies the local strain distribution, thereby enhancing sensitivity. Furthermore, a kinematic interference mechanism was identified: under a fixed tube diameter constraint, increasing the circumferential cell density causes the GF to initially rise and subsequently decline due to structural overlapping during deformation. Conversely, unconstrained structural expansion yields monotonic GF enhancements. Guided by these structural deformation mechanisms, an optimized sensor was fabricated (re-entrant angle 40°, strut width 1.5 mm, 6-cell circumferential array). Electromechanical testing confirms that the auxetic skeleton successfully converts axial straininduced radial contraction into radial expansion. The sensor also demonstrates outstanding cyclic repeatability over 5500 stretching cycles with negligible resistance drift, indicating reliable long-term stability. Within a practical sensing range of 0~15% strain, the optimized sensor exhibits excellent linearity (R2 = 0.9850) and achieves a superior GF of 19.50. This represents a 3.13-fold improvement over a conventional hollow tube (GF = 6.23) without the auxetic framework. This study demonstrates that engineering auxetic metamaterials effectively transcends the intrinsic sensitivity limits of traditional elastomeric materials, providing a robust structural design strategy for high-performance tubular flexible sensors.

     

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