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中国物理学会期刊

新型球形压电超声换能器及变压器的研究进展

Research progress on the new type of spherical piezoelectric ultrasonic transducer and transformer

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  • 作为超声振动系统中的关键部件,压电换能器在多种应用场景中发挥着至关重要的作用.目前,球形换能器领域已被广泛应用于水下声学和结构健康监测领域.针对传统球形换能器普遍面临声强与功率容量受限、机电特性固化不可调、以及与辐射介质阻抗失配等技术瓶颈.本文综述了近几十年来压电球形换能器及压电变压器的研究概况,并主要介绍了相关代表性工作,包括级联式、叠堆式、机电性能可调式和基于1-3-2型压电复合材料的四种球形换能器结构以及新型球形压电变压器.通过机电等效电路模型揭示了结构参数与宏观性能的内在映射机制,显著提升了传统器件的功率容量、辐射效率与工作带宽.实现了可升压与降压的双向电压转换的新型球形压电陶瓷变压器.关于球形换能器的研究有效突破了传统压电器件的性能极限,丰富了压电超声器件的设计理论与技术体系,为新一代超声振动系统提供了坚实的理论基础与技术范式.最后,对压电换能器的未来发展趋势及其前景进行了分析与展望.

     

    As a core component in ultrasonic vibration systems, piezoelectric transducers play a crucial role in various application scenarios. Although spherical transducers have high application value in fields such as underwater acoustics and structural health monitoring due to their perfect three-dimensional omnidirectional radiation characteristics, traditional structures generally face many technical bottlenecks: limited sound intensity and power capacity, fixed and unadjustable electromechanical characteristics after the device is formed, and severe acoustic impedance mismatch with the radiation medium. To break through these limitations, this paper systematically reviews the latest research progress on novel spherical piezoelectric ultrasonic transducers and piezoelectric transformers, focusing on representative structural innovation work. First, a cascaded spherical transducer structure is introduced, which alternately composites metal spherical shells and piezoelectric ceramic spherical shells in radial space, effectively increasing the total effective volume of piezoelectric active materials and achieving high-intensity, wideband, and perfect three-dimensional omnidirectional acoustic radiation. Second, a stacked spherical transducer is introduced, which radially stacks two piezoelectric ceramic spherical shells with opposite polarization directions and sandwiches them between metal layers to overcome the excitation difficulty of thick-walled piezoelectric ceramics; compared with the traditional structure, this configuration drastically reduces the first-order equivalent electrical impedance of the system by 84%, while increasing the radial vibration displacement to 1.26 times that of the traditional sandwich spherical transducer. Third, an electromechanically tunable spherical transducer is introduced. Without changing the basic geometric dimensions of the device at all, the design dynamically reconstructs the total equivalent impedance of the system through external electrical loads such as resistors, inductors, and capacitors, successfully achieving a wide range of frequency tuning capability and significantly broadening the operating bandwidth of the transducer. Fourth, a spherical transducer based on 1-3-2 type piezoelectric composite material is introduced. This design effectively solves the impedance mismatch bottleneck by introducing low-acoustic-impedance high-molecular polymers into the spherical shell structure, which not only effectively suppresses interference modes but also significantly improves the acoustic radiation efficiency of the system. Fifth, a novel spherical piezoelectric ceramic transformer (SPCT) operating in the radial vibration mode is introduced, which fills the blank in the research field of spherical transformers by realizing bidirectional voltage conversion with both step-up and step-down outputs and optimized power gain. Ultimately, this review demonstrates that these structural innovations effectively break through the performance limits of traditional piezoelectric ultrasonic devices; in addition, this paper also prospects the future development trend of piezoelectric transducers evolving toward intelligent "sensing-computing-driving" integrated systems and micro-nano structures, providing a solid theoretical foundation and technical paradigm for the innovation and development of a new generation of advanced ultrasonic vibration systems.

     

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