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中国物理学会期刊

压电纤维复合材料智能传感器的有限元预测与器件性能

CSTR: 32037.14.aps.74.20241379

Finite element prediction and device performance of piezoelectric fiber composite based smart sensor

CSTR: 32037.14.aps.74.20241379
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  • 压电纤维复合材料(macro fiber composite, MFC)具有高压电性、高柔韧性和低损耗等优点, 被广泛应用于航空、航天、民用和军事等领域. 然而, 目前MFC传感器的研究主要聚焦于材料应用, 对于MFC传感器件仿真建模还缺乏系统性的研究. 本工作分别建立了代表性体积元模型、直接模型和混合模型, 从细节到整体、从微观到宏观对MFC的有限元模型进行了建模和分析. 一方面通过等效体积元模型, 掌握MFC内部的电场分布规律, 为力-电耦合提供理论依据; 另一方面通过直接模型和混合模型, 对MFC的实体结构进行整体建模和边界条件的加载, 为MFC贴片式传感和共振式传感的分析提供理论依据, 有效预测了MFC智能元件传感器的传感性能. 仿真结果表明, 共振式传感器性能远优于贴片式传感器, 当激振加速度为5 m/s2、悬臂梁基板长度为80 mm时, 计算得到的MFC共振式传感器的谐振频率为67 Hz, 输出电压为4.17 V. 实验结果表明, MFC传感器测试的谐振频率为74 Hz, 输出电压为3.59 V, 仿真计算结果与MFC传感器预测结果基本符合. 此外, MFC传感器在低频工作时具有优异的传感灵敏度, 传感灵敏度为7.35 V/g. 可见, MFC在低频共振时具有优异的传感特性, 构建的3种有限元模型可以有效预测MFC传感器的传感性能, 为MFC传感器的性能预测提供了保障.

     

    Macro fiber composite (MFC) is extensively utilized in aviation, aerospace, civilian, and military domains due to its high piezoelectricity, flexibility, and minimal loss. Nevertheless, existing research on MFC sensors has focused on material applications, with a conspicuous lack of systematic investigation into the simulation and modeling of MFC sensor devices. In this study, three models, namely, a representative volume element (RVE) model, a direct model, and a Hybrid model are established to analyze the finite element models of MFC, covering the scales from micro to macro. On the one hand, the equivalent RVE model contributes to an understanding of the internal electric field distribution in MFC, thereby establishing a theoretical foundation for force-electric coupling. On the other hand, the application of the direct model and hybrid model accords with the boundary conditions in MFC applications, which lays a theoretical foundation for the stress sensing and resonance sensing mechanisms of MFC. These models constitute effective tools for predicting the sensing performance of MFC smart element sensors. The simulation outcomes indicate that resonant sensors exhibit significantly superior performance compared with patch sensors. Under the conditions where the excitation acceleration is 5 m/s² and the cantilever substrate length is 80 mm, the simulated resonant frequency of the MFC resonant sensor is 67 Hz, with an output voltage of 4.17 V. Experimental results confirm these findings. It is reported that the resonant frequency is 74 Hz and the output voltage is 3.59 V for the MFC sensor. The remarkable consistency between the simulation results and experimental data of the MFC sensor deserves to be emphasized. In addition, the MFC sensor shows excellent sensing sensitivity at low frequencies, with a sensitivity of 7.35 V/g. Obviously, MFC shows remarkable sensing characteristics at low-frequency resonance. The three finite element models established in this work can well predict the sensing performance of MFC sensors, thus ensuring reliable prediction of the performance of such sensors.

     

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