Investigation on the bonding behavior of the interface within the supersonic plasma sprayed coating system based on the fractal theory

Chen Shu-Ying; Wang Hai-Dou; Xu Bin-Shi; Kang Jia-Jie

doi:10.7498/aps.63.156801

Abstract

In order to investigate the relationship between the interfacial morphology of the coating system and its adhesion strength, the supersonic plasma spraying equipment is employed to fabricate Fe-based alloy coating. The (Ni, Al) coating is prepared as the undercoating with different flow of Ar gas, aiming at obtaining various rough morphologies. Interfacial morphologies of the coating system are quantificationally characterized by fractal dimension(FD). The pull-off method is used to test the adhesion strength. Result shows that the adhesion strength is obviously improved by fabricating an undercoating, and the FD of the interfacial morphology decreases with the increase of the flow rate of Ar gas, while the adhesion strength will be raised at the first beginning and then decreased to a certain value.

Keywords:

Authors and contacts

1.
National Key Lab for Remanufacturing, Academy of Armored Forces Engineering, Beijing 100072, China;
2.
School of Engineering and Technology, China University of Geosciences, Beijing 100083, China
Funds: Project supported by the Distinguished Young Scholars of National Natural Science Foundation of China (NSFC) (Grant No. 51125023), the National Basic Research of China (Grant No. 2011CB013405), NSFC (Grant No. 51275151), Natural Science Foundation (NSF) of Beijing, China (Grant No. 3120001).

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[57]
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[62]	Li L, Kharas B, Zhang H, Sampath S 2007 Materials Science and Engineering A 456 35
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Cited By

[1]	Blink J, Farmer J, Choi J, Saw C 2009 Metallurgical and Materials Transaction A 40 1344
[2]
[3]	Piao Z Y, Xu B S, Wang H D, Wen D H 2013 Applied. Surface Science 266 420
[4]
[5]
[6]	Stewart S, Ahmed R 2003 Surface & Coatings Technology 172 204
[7]
[8]	Stewart S, Ahmed R 2005 Surface & Coatings Technology 190 171
[9]	Masakazu O, Satoshi Y, Yasuhiro Y, Kazuhiro O, Hiroyuki W, Masayuki A 2013 International Journal of Fatigue 53 33
[10]
[11]	Zhang Y K, Kong D J, Feng A X, Lu J Z, Zhang L H, Ge T 2006 Acta Phys. Sin. 55 2897 (in Chinese) [张永康, 孔德军, 冯爱新, 鲁金忠, 张雷洪, 葛涛 2006 物理学报 55 2897]
[12]
[13]	Zhang Y K, Kong D J, Feng A X, Lu J Z, Ge T 2006 Acta Phys. Sin. 55 6008 (in Chinese) [张永康, 孔德军, 冯爱新, 鲁金忠, 葛涛 2006 物理学报 55 6008]
[14]
[15]	Li J X, Zhang Y M, Wu G F, Han Y, Ma X J 2008 Rare Metal Materials and Engineering 37 495 (in Chinese) [李健学, 张玉梅, 吴国锋, 憨勇, 马晓洁 2008 稀有金属材料与工程 37 495]
[16]
[17]	WU H, Li H J, Lei Q, Fu Q G, Ma C, Yao D J, Wang Y J, Sun C, Wei J F, Han Z H 2011 Applied Surface Science 257 5566
[18]
[19]	Lima C R C, Guilemany J M 2007 Surface & coatings Technology 201 4694
[20]
[21]	Abdullah C K, Hasan D, Yilmaz K 2013 Engineering Failure Analysis 32 16
[22]
[23]	Liang T X, Liu Y Q, Zhang S J 2004 Rare Metal Materials and Engineering 33 1341 (in Chinese) [梁彤祥, 刘杨秋, 张世骥 2004 稀有金属材料与工程 33 1341]
[24]
[25]	Xu N, Zhang J, Hou W L, Quan M X, Li R D, Chang X C 2009 Acta Metallurgica Sinica 45 943 (in Chinese) [徐娜, 张甲, 候万良, 全明秀, 李荣德, 常新春 2009 金属学报 45 943]
[26]
[27]
[28]	Gu L J, Fan X Z, Zhao Y, Zou B L, Wang Y, Zhao S M, Cao X Q 2012 Surface & Coating Technology 206 4403
[29]
[30]	Kang J J, Xu B S, Wang H D, Wang C B 2014 Tribology International 73 47
[31]	Chen X M, Yi D Q, Li X P, Wang Y R, Liu H Q 2011 Materials Science and Engineering of Powder Metallurgy 26 464 (in Chinese) [陈响明, 易丹青, 李秀萍, 王以任, 刘会群 2011 粉末冶金材料科学与工程 26 464]
[32]
[33]	Wang Q, Lan D Y, Xuan Z Z, Liu C H 2007 Transactions of the China Welding Institution 28 61 (in Chinese) [王强, 兰冬云, 宣兆志, 刘成会 2007 焊接学报 28 61]
[34]
[35]
[36]	Mohammadi Z, Moayyed A A Ziaei, Sheikh A M 2007 Journal of Materials Processing Technology 194 15
[37]
[38]	Bahbou M F, Nylén P, Wigren J 2004 Journal of Thermal Spray Technology 13 508
[39]
[40]	Sen D, Naveen M C, Rao D S, Sundararajan G 2010 Journal of Thermal Spray Technology 19 805
[41]	Shigeyasu A, Tohru H 2000 Surface & Coatings Technology 130 158
[42]
[43]
[44]	Wang L Y, Wang H G, Hua S C, Cao X P 2006 Rare Metal Materials and Engineering 35 291 (in Chinese) [汪刘应, 王汉功, 华绍春, 曹小平 2006 稀有金属材料与工程 35 291]
[45]	Hua S C, Wang H G, Wang L Y, Zhang W, Liu G 2008 Acta Phys. Sin. 57 1241 (in Chinese) [华绍春, 王汉功, 汪刘应, 张武, 刘顾 2008 物理学报 57 1241]
[46]
[47]	Cai J C 2014 Chin. Phys. B 23 044701
[48]
[49]
[50]	Li X F, Chu Y D, Zhang H 2012 Chin. Phys. B 21 030203
[51]
[52]	Guo L, Cai X 2009 Chin. Phys. Lett. 26 088901
[53]	Bi F, Li C F 2013 Chin. Phys. Lett. 30 010306
[54]
[55]
[56]	Tang Z L, Yang X N, Li J D 2011 Acta Phys. Sin. 60 056401 (in Chinese) [唐智灵, 杨小牛, 李建东 2011 物理学报 60 056401]
[57]
[58]	Huo Y L, Zhang G S, Lv S H, Yuan P 2013 Acta Phys. Sin. 62 059201 (in Chinese) [火元莲, 张广庶, 吕世华, 袁萍 2013 物理学报 62 059201]
[59]
[60]	Peng Y, Zhang C, Zhou H, Liu L 2013 Surface & Coatings Technology 218 17
[61]
[62]	Li L, Kharas B, Zhang H, Sampath S 2007 Materials Science and Engineering A 456 35
[63]	Shigeyasu A, Tohru H 1998 Surface & Coatings Technology 102 132
[64]
[65]	Shigeyasu A, Hiroshi Y 1996 Surface & Coatings Technology 78 50

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Vol. 63, Issue 15 - 2014-08-05

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