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To solve the precision machining problem in the structural surface mould manufacturing process, a new no-tool precision machining method based on softness abrasive flow machining (SAFM) is proposed. The key technology of SAFM is the characteristic analysis of two-phase flow. To solve this problem, a two-dimensional model of the two-phase flow is established by the topological structure transformation of level set method. This mechanics model is used to simulate the motion of the turbulent flow and work out the characteristic parameters of abrasive two-phase flow. The simulation results show that this model can preferably simulate the motion of the two-phase flow and calculate velocity and pressure with k- model and Preston equation. Therefore the feasibility of SAFM can be confirmed and a good reference can be provided for the further research.
[1] Jain V K, Adsul S G 2000 Int. J. Machine Tools Manufact. 40 1003
[2] Ji S M, Zhang S C, Zhang X, Zheng S H 2007 China Patent 10067628. 3[P]
[3] Osher S, Sethian J A 1988 J. Computat. Phys. 79 12
[4] Malladi R, Sethian J A, Vemuri B C 1995 IEEE Trans. 17 158
[5] Caselles V, Kimmel R, Sapiro G 1997 Int. J. Computer Vision 22 79
[6] Sussman E 1994 J. Computer Phys. 114 146
[7] Oka H, Ishii K 1999 J. Phys. Soc. Japan 68 82
[8] Patankar S V 1980 Numerical Heat Transfer and Fluid Flow (Vol. 53) (Washington D C: Hemisphere Publishing Corporation)
[9] Xu J 1998 Chin. J. Computer Phys. 15 349
[10] Cheng R J, Cheng YM2007 Acta Phys. Sin. 56 5569 (in Chinese) [程荣军, 程玉民 2007 物理学报 56 5569]
[11] Chen L, Cheng Y M 2008 Acta Phys. Sin. 57 1 (in Chinese) [陈丽, 程玉民 2008 物理学报 57 1]
[12] Tang B, Li J F, Wang T S 2008 Acta Phys. Sin. 57 6722 (in Chinese) [汤波, 李俊峰, 王天舒 2008 物理学报 57 6722]
[13] Wang F, He F 2006 Acta Phys. Sin. 55 1005 (in Chinese) [王飞, 何枫 2006 物理学报 55 1005]
[14] Osher S, Fedkiw R 2001 J. Computat. Phys. 169 475
[15] Yang L X, Ge D B, Zhao Y H, Wang G, Yan S 2008 Acta Phys. Sin. 57 2936 (in Chinese) [杨利霞, 葛德彪, 赵跃华, 王刚, 阎述 2008 物理学报 57 2936]
[16] Ji X L, Li X Q 2008 Acta Phys. Sin. 57 7674 (in Chinese) [季小玲, 李晓庆 2008 物理学报 57 7674]
[17] Chen X W, Ji X L 2009 Acta Phys. Sin. 58 2435 (in Chinese) [陈晓文, 季小玲 2009 物理学报 58 2435]
[18] Tilly G P 1979 Treatise on Material Science and Technology (New York: Academic Press) p287
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[1] Jain V K, Adsul S G 2000 Int. J. Machine Tools Manufact. 40 1003
[2] Ji S M, Zhang S C, Zhang X, Zheng S H 2007 China Patent 10067628. 3[P]
[3] Osher S, Sethian J A 1988 J. Computat. Phys. 79 12
[4] Malladi R, Sethian J A, Vemuri B C 1995 IEEE Trans. 17 158
[5] Caselles V, Kimmel R, Sapiro G 1997 Int. J. Computer Vision 22 79
[6] Sussman E 1994 J. Computer Phys. 114 146
[7] Oka H, Ishii K 1999 J. Phys. Soc. Japan 68 82
[8] Patankar S V 1980 Numerical Heat Transfer and Fluid Flow (Vol. 53) (Washington D C: Hemisphere Publishing Corporation)
[9] Xu J 1998 Chin. J. Computer Phys. 15 349
[10] Cheng R J, Cheng YM2007 Acta Phys. Sin. 56 5569 (in Chinese) [程荣军, 程玉民 2007 物理学报 56 5569]
[11] Chen L, Cheng Y M 2008 Acta Phys. Sin. 57 1 (in Chinese) [陈丽, 程玉民 2008 物理学报 57 1]
[12] Tang B, Li J F, Wang T S 2008 Acta Phys. Sin. 57 6722 (in Chinese) [汤波, 李俊峰, 王天舒 2008 物理学报 57 6722]
[13] Wang F, He F 2006 Acta Phys. Sin. 55 1005 (in Chinese) [王飞, 何枫 2006 物理学报 55 1005]
[14] Osher S, Fedkiw R 2001 J. Computat. Phys. 169 475
[15] Yang L X, Ge D B, Zhao Y H, Wang G, Yan S 2008 Acta Phys. Sin. 57 2936 (in Chinese) [杨利霞, 葛德彪, 赵跃华, 王刚, 阎述 2008 物理学报 57 2936]
[16] Ji X L, Li X Q 2008 Acta Phys. Sin. 57 7674 (in Chinese) [季小玲, 李晓庆 2008 物理学报 57 7674]
[17] Chen X W, Ji X L 2009 Acta Phys. Sin. 58 2435 (in Chinese) [陈晓文, 季小玲 2009 物理学报 58 2435]
[18] Tilly G P 1979 Treatise on Material Science and Technology (New York: Academic Press) p287
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