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Spatial attitude optimisation of three-dimensional cold mass support system for superconducting magnets for vehicular transport environments

ZHENG Yichuan XU Ce WANG Hui CHEN Shunzhong CHENG Junsheng WANG Qiuliang

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Spatial attitude optimisation of three-dimensional cold mass support system for superconducting magnets for vehicular transport environments

ZHENG Yichuan, XU Ce, WANG Hui, CHEN Shunzhong, CHENG Junsheng, WANG Qiuliang
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  • The spatial attitude and dynamic performance of the cold mass support system for superconducting magnets are critical for engineering applications. This study aims to develop a design method for the spatial attitude of tie rods through a series of theoretical derivations and simulations, enabling superconducting magnets to possess a certain degree of dynamic environmental adaptability. This paper first constructs a mathematical model of the three-dimensional cold mass support system under impact loads. Stress formulas for the tie rod under vertical 5g, axial 3g, and lateral 3g impact loads are derived. Based on this, a penalty term for stress differences is introduced to construct the objective function, and the spatial inclination angle of the tie rod is optimised. After determining the acute angle between the tie rod and the coordinate axis, the cold mass support structure exhibits four different attitudes. In order to keep the natural frequency of the magnet away from the main excitation frequency band of vehicle transportation, this study uses the finite element method to perform modal analysis and proposes a method for posture design based on the principle of maximising the first-order natural frequency. Finally, random vibration simulations are conducted for the vibration environment of highway transportation. Reference points are established at both ends of the axis of the magnet body components and the room-temperature tube axis. The displacement response power spectral density (PSD) curves and root mean square values of the reference points during vibration are analysed. The conclusions of this study are as follows. 1) When the acute angles α, β, and γ included between the tie rod and the vertical, axial, and lateral directions are 31.22°, 68.50°, and 68.50°, respectively, the mechanical performance of the three-dimensional cold mass support system reaches its optimal state. 2) When the tie rod is installed in the spatial attitude configuration, the first-order natural frequency of the cold mass system is the highest, with a value of 125.99 Hz. 3) During long-distance integrated vehicle transportation, the maximum values of the vertical and lateral displacements of the magnet assembly axis relative to the room-temperature tube axis are both less than 0.1 mm. The maximum stress locations are both at the root of the carbon fibre tie rod, far below the strength limit of carbon fibre composite materials, indicating that the superconducting magnet possesses a certain degree of dynamic environmental adaptability. These analysis results provide theoretical guidance and data support for the structural safety and stability of this type of superconducting magnet during long-distance integrated vehicle transportation.
  • 图 1  冷质量支撑系统示意图

    Figure 1.  Schematic of cold mass support system.

    图 2  加速度简化模型

    Figure 2.  Acceleration simplified model.

    图 3  高速公路卡车振动环境

    Figure 3.  Vibration environment of trucks on expressways.

    图 4  最优空间倾角的确定

    Figure 4.  Determination of the optimal spatial inclination.

    图 5  拉杆组件的温度分布

    Figure 5.  Temperature distribution of the rod assembly.

    图 6  四类不同空间姿态示意图 (a) 姿态A; (b) 姿态B; (c) 姿态C; (d) 姿态D

    Figure 6.  Schematic of four distinct spatial configurations: (a) Posture A; (b) posture B; (c) posture C; (d) posture D.

    图 7  四类空间姿态一阶振型图 (a) 姿态A; (b) 姿态B; (c) 姿态C; (d) 姿态D

    Figure 7.  First-order mode shapes for four types of spatial orientations: (a) Posture A; (b) posture B; (c) posture C; (d) posture D.

    图 8  模态分析仿真结果 (a) 一阶振型; (b) 二阶振型; (c) 三阶振型; (d) 四阶振型; (e) 五阶振型; (f) 六阶振型

    Figure 8.  Modal analysis simulation results: (a) First-mode shape; (b) second-mode shape; (c) third-mode shape; (d) fourth-mode shape; (e) fifth-mode shape; (f) sixth-mode shape.

    图 9  同轴度变化示意图 (a) 未发生相对位移; (b) 轴向相对位移; (c) 垂向相对位移; (d) 横向相对位移

    Figure 9.  Schematic diagram of coaxiality variation: (a) No relative displacement occurred; (b) axial relative displacement; (c) vertical relative displacement; (d) lateral relative displacement.

    图 10  垂向激励下位移响应PSD曲线 (a) 室温管垂向位移; (b) 磁体组件垂向位移; (c) 室温管横向位移; (d) 磁体组件横向位移

    Figure 10.  PSD curve of displacement response under vertical excitation: (a) Vertical displacement of the room-temperature pipe; (b) vertical displacement of the magnet assembly; (c) lateral displacement of the room-temperature pipe; (d) lateral displacement of the magnet assembly.

    图 11  垂向激励下结构应力云图 (a) 整体应力云图; (b) 拉杆应力云图

    Figure 11.  Stress contour plot of the structure under vertical excitation: (a) Overall stress map; (b) tie rod stress map.

    图 12  横向激励下位移响应PSD曲线 (a) 室温管垂向位移; (b) 磁体组件垂向位移; (c) 室温管横向位移; (d) 磁体组件横向位移

    Figure 12.  PSD curve of displacement response under lateral excitation: (a) Vertical displacement of the room-temperature pipe; (b) vertical displacement of the magnet assembly; (c) lateral displacement of the room-temperature pipe; (d) lateral displacement of the magnet assembly.

    图 13  横向激励下结构应力云图 (a) 整体应力云图; (b) 拉杆应力云图

    Figure 13.  Stress contour plot of the structure under lateral excitation: (a) Overall stress map; (b) tie rod stress map.

    图 14  轴向激励下位移响应PSD曲线 (a) 室温管垂向位移; (b) 磁体组件垂向位移; (c) 室温管横向位移; (d) 磁体组件横向位移

    Figure 14.  PSD curve of displacement response under axial excitation: (a) Vertical displacement of the room-temperature pipe; (b) vertical displacement of the magnet assembly; (c) lateral displacement of the room-temperature pipe; (d) lateral displacement of the magnet assembly.

    图 15  轴向激励下结构应力云图 (a) 整体应力云图; (b) 拉杆应力云图

    Figure 15.  Stress contour plot of the structure under axial excitation: (a) Overall stress map; (b) tie rod stress map.

    表 1  拉杆设计参数

    Table 1.  Design parameters of tie rods.

    参数名称符号表示参数值
    拉杆长度/mmLc245
    碳纤维杆的长度/mmL115
    单根碳纤维棒的直径/mmd2
    碳纤维杆横截面积/mm2A
    碳纤维T700的弹性模量/GPaE230
    碳纤维T700的抗拉强度/MPaσ4900
    DownLoad: CSV

    表 2  各材料的基本参数

    Table 2.  Basic parameters of the respective materials.

    材料密度/(g·cm–3)弹性模量/GPa泊松比
    T2 紫铜8.9700.34
    6061 铝合金2.768.90.33
    T700 碳纤维1.762300.3
    AISI304 不锈钢7.92000.3
    DownLoad: CSV

    表 3  固有频率分布表

    Table 3.  Natural frequency distribution table.

    阶次模态频率/Hz振型描述
    1—3,
    5—6
    125.15—168.67,
    237.7—289.76
    冷质量整体摆动
    4, 7—8183.81, 293.03—405.22磁体端部组件振动
    9—10417.93—419.06拉杆的局部振动
    DownLoad: CSV

    表 4  垂向激励下参考点RMS值

    Table 4.  RMS value of the reference point under vertical excitation.

    参考点RMS/mm
    垂向响应横向响应
    A6.6403×10–72.6453×10–7
    B3.5306×10–41.4341×10–4
    C9.3631×10–32.6659×10–5
    D9.2138×10–3
    2.7688×10–5
    DownLoad: CSV

    表 5  横向激励下参考点RMS值

    Table 5.  RMS value of the reference point under lateral excitation.

    参考点RMS/mm
    垂向响应横向响应
    A3.2767×10–82.6002×10–7
    B1.6866×10–51.5255×10–4
    C5.591×10–62.0626×10–2
    D8.5689×10–62.0528×10–2
    DownLoad: CSV

    表 6  轴向激励下参考点RMS值

    Table 6.  RMS value of the reference point under axial excitation.

    参考点RMS/mm
    垂向响应横向响应
    A2.2112×10–66.2423×10–8
    B1.5126×10–35.9453×10–5
    C7.7399×10–62.9058×10–4
    D1.4397×10–53.7084×10–4
    DownLoad: CSV
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Publishing process
  • Received Date:  09 July 2025
  • Accepted Date:  02 September 2025
  • Available Online:  08 December 2025
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