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Electrochemical-thermal-mechanical overcharge model on a scale of particle for lithium-ion batteries

ZHANG Huirou ZENG Xiaoqi LI Jiaxing REN Yimao WU Weixiong

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Electrochemical-thermal-mechanical overcharge model on a scale of particle for lithium-ion batteries

ZHANG Huirou, ZENG Xiaoqi, LI Jiaxing, REN Yimao, WU Weixiong
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  • During overcharging of lithium-ion batteries, lithium plating can occur on the anode surface when the maximum lithium intercalation concentration is exceeded, while the cathode is in a lithium-poor state, which can result in shortened battery lifespan and safety. In this work, the geometric structure of the positive electrode particles is designed based on the tomography data, while the negative electrode particles are represented by spheres with different sizes. The homogenization method is used, with the carbon filler, binder and electrolyte regarded as a single porous conductive adhesive domain. Based on the main mechanism of lithium-ion battery overcharge, a coupled three-dimensional electrochemical-mechanical-thermal overcharge model on a particle scale is developed for NCM cathode and graphite anode. The coupled mathematical model consists of four parts, namely the electrochemical model, the lithium plating model, the thermal model and the stress-strain model. In terms of lithium precipitation, the particle radius parameter and charging rates are investigated. The results show that the lithium plating concentration of the particles near the separator is higher, following the “principle of proximity” , namely the sequence of lithium deintercalation is related to the migration path. The surface of anode particles with small particle size is more prone to lithium precipitation due to the high maximum lithium ion concentration on the surface of the particles, the low surface lithium precipitation overpotential, and the high average Von Mises stress. At high charging rate, fast charge transfer rate and ion diffusion rate result in a low voltage at the anode, triggering off lithium precipitation. At a low rate, polarization and low temperature can lead to the precipitation of more lithium on the surface of the anode particles. In terms of stress, the spatial distribution between particles and thermal effects are investigated. The ratio of the distance from the contact surface to the center of the particle to the particle radius is calculated and defined as the contact depth ($Jr$), in order to better describe the law of particle contact stress. It is shown that the contact depth between particles is inversely proportional to the stress on the contact area. When the heat generation effect is considered, the temperature of the battery rises faster with the increase of the charging rate. The electrochemical parameters related to temperature and the lithium concentration diffusion gradient increase significantly, and the influence of temperature on the particle stress is also more significant. The relevant results can provide theoretical basis and guidance for designing battery and optimizing charge strategies.
  • 图 1  模型几何图和耦合关系图 (a) 几何模型; (b) 网格; (c) 数学模型之间的耦合关系

    Figure 1.  Geometric shape and coupling relationship diagram of the model: (a) Geometric shape; (b) mesh; (c) coupling relationship between mathematical models.

    图 2  NCM和石墨随化学计量系数x变化的熵系数(a)[12]和平衡电位曲线 (b) [13]

    Figure 2.  Entropy coefficient (a) [12] and the equilibrium potential (b) [13] as a function of the chemical composition coefficient x of NCM and graphite.

    图 3  NCM111和石墨随化学计量系数x变化的体积变化率[31,32]

    Figure 3.  Volume change rate of NCM111 and graphite as a function of stoichiometry coefficient x[31,32].

    图 4  电压的仿真数据与实验数据的对比 (a) 充电至4.2 V时, 充电倍率为0.2C, 0.5C, 1C和1.5C的电压变化图; (b) 充电至4.8 V时, 充电倍率为0.2C, 0.5C的电压变化图

    Figure 4.  Comparison between simulated and experimental data of voltage: (a) Voltage variation graphs charging to 4.2 V at charging rates of 0.2C, 0.5C, 1C and 1.5C; (b) voltage variation graphs charging to 4.8 V at charging rates of 0.2C and 0.5C.

    图 5  (a) 负极颗粒表面析出锂金属浓度分布; (b) 负极颗粒表面析锂过电位绝对值分布; (c) 不同粒径颗粒位置示意(蓝色标记)

    Figure 5.  (a) Lithium metal concentration on the particle surface; (b) the absolute value of overpotential of lithium plating on the particle surface; (c) position of particles with different sizes (the blue area).

    图 6  在负极两个颗粒表面的过充过程 (a) 析出锂金属浓度; (b) 最大锂离子浓度; (c) 平均析锂过电位; (d) 平均冯·米塞斯应力

    Figure 6.  Overcharging process on the surfaces of two negative particles: (a) Concentration of lithium metal precipitated; (b) maximum lithium ion concentration; (c) average lithium precipitation overpotential; (d) average von Mises stress.

    图 7  不同倍率下的负极整个表面析出的锂金属浓度(a)和负极颗粒的温度(b)

    Figure 7.  (a) Lithium metal concentration precipitated on the whole surface of the negative electrode and (b) the temperature of the negative electrode particles at different charging rates.

    图 8  (a) 0.5C充电至4.8 V的正极应力-应变; (b) 0.5C充电至4.8 V的正极与负极应力

    Figure 8.  (a) Stress-strain of the cathode charged to 4.8 V at 0.5C; (b) stress of the cathode and anode charged to 4.8 V at 0.5C.

    图 9  0.5C充电至3.9 V, 4.2 V, 4.5 V, 4.8 V的正极颗粒应力-应变分布图

    Figure 9.  Stress-strain distribution diagrams of cathode particles charged to 3.9 V, 4.2 V, 4.5 V and 4.8 V at 0.5C.

    图 10  A, B, C和D四组颗粒的接触应力-应变(a)和位置(b)

    Figure 10.  (a) Contact stress and strain of particles and (b) corresponding position in groups A, B, C and D.

    图 11  0.2C (a), (c) 和0.5C (b), (d)倍率下, 正极颗粒平均冯·米塞斯应力, 以及温度相关系数随充电过程变化

    Figure 11.  Average von Mises stress of positive electrode particles and temperature-dependent coefficient at 0.2C (a), (c) 和0.5C (b), (d).

    表 1  电化学过充模型中的几何参数和结构

    Table 1.  Geometric parameters and structure of the electrochemical overcharge model.

    参数负极隔膜正极
    长度L/μm803095
    颗粒平均半径Rs_avg/μm4.156.19
    颗粒最大/最小半径Rsmax/min/μm14.61/1.0314.25/1.62
    颗粒面积Ap/μm22499720553
    颗粒体积Vp/μm33789236193
    电池截面长度Lcross/μm37
    电池截面宽度Across/μm234.4
    比表面积av/m–12.52×1051.69×105
    固相体积分数ψs0.38330.2984
    液相体积分数ψe0.61670.7015
    DownLoad: CSV

    表 4  电化学过充模型中的热力学参数[27-30]

    Table 4.  Thermal mechanical parameters of the electrochemical overcharge model[27-30].

    参数 负极 隔膜 正极
    密度ρ/kg·m3 2300 1000 4530
    杨氏模量E/ GPa 1047 78
    泊松比nu 0.3 0.25
    热膨胀系数αT/K–1 4.06×10–6 1.2×10–5
    电池比热容Cp/(J·kg–1·K–1) 881 1260 1009.21
    对流系数h/(W·m–2·K–1) 10
    DownLoad: CSV

    表 2  电化学过充模型中的电化学参数[12,13,16]

    Table 2.  Electrochemical parameters of the electrochemical overcharge model[12,13,16].

    参数负极隔膜正极
    固相电子电导率σs/(S·m–1)1003.8
    固相有效电子电导率σs, eff/(S·m–1)ψs1.5σsψs1.5σs
    液相离子电导率σe/(S·m–1)ce(5.38-3.49×10–4ce+2.3×10–7ce2)2×10–4
    液相有效离子电导率σe, eff/(S·m–1)ψe1.5σe
    液相电子电导率σca/(S·m–1)10
    σe的活性能Ea, σe/(kJ·mol–1)30
    初始电解质浓度ce, 0/(mol·m–3)1200
    最大固相锂浓度cs, max/(mol·m–3)2440730017
    化学计量系数x在1/0 SOC0.115/0.980.92/0.222
    容量比N/P1.09
    固相扩散系数Ds/(m2·S–1)1.45×10–132×10–13
    液相扩散系数De/(m2·S–1)$ {10^{[ - 8.43 - 54/(59.15 - 0.05{c_{\text{e}}}}}^{) - 2.2 \times {{10}^{ - 4 c_{\text{e}}^2}}]} $
    液相有效扩散系数De, eff/(m2·S–1)ψe1.5De
    De的活化能Ea, De/(kJ·mol–1)72
    DownLoad: CSV

    表 3  电化学过充模型中的动力学参数[13]

    Table 3.  Dynamics parameters of the electrochemical overcharge model[13].

    参数负极隔膜正极
    反应的传递系数αa, 1, αc, 10.5, 0.50.5, 0.5
    反应速率常数k1, ref/(m·s–1)2×10–112×10–11
    k1的活化能Ea, k1/(kJ·mol–1)7145
    析锂反应传递系数αa, 2, αc, 20.3, 0.7
    析锂反应速率常数k2, ref/(m·s–1)2.5×10–7
    k2的活化能Ea, k2/(kJ·mol–1)50
    锂的摩尔质量Mpl/(kg·mol–1)6.94×10–5
    锂的密度ρpl/(kg·m–3)534
    电导率σfilm/(S·m–1)6×10–5
    析锂的平衡电位Eeq, Li/V0
    DownLoad: CSV
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  • Received Date:  15 July 2024
  • Accepted Date:  10 December 2024
  • Available Online:  19 December 2024

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