Four-terminal perovskite/silicon series solar cells with 28% efficiency achieved by suppressing edge recombination

Fang Zheng; Zhang Fei; Qin Xiao-Jun; Yang Liu; Jin Yong-Bin; Zhou Yang-Ying; Wang Xing-Tao; Liu Yun; Xie Li-Qiang; Wei Zhan-Hua

doi:10.7498/aps.72.20222209

Abstract

Although the commercial application of solar cells pursues scalable and large-area devices, small-area solar cells on a scale of several centimeters possess many advantages such as low fabrication cost and facile high-throughput screening in the research laboratory. Most emerging photovoltaic technology starts from the studying of small-area devices. Recently, perovskite/silicon tandem solar cells have aroused extensive research interest because they can break through the radiative efficiency limit of single-junction solar cells. However, when commercial large-area silicon cells are cut into small pieces with a few squared centimeters in area for laboratory use, there occurs a significant efficiency loss, limiting the performance of tandem cells. Herein, to eliminate the thermal damage caused by the traditional laser cutting method and also reduce the non-radiative recombination of heterojunction silicon cells after being cut, a cold-manufacturing method of grinding wheel dicing is used to cut heterojunction silicon cells. This method is realized by high-speed mechanical grinding accompanied by liquid washing, which avoids damaging the edge of solar cell caused by heat. Compared with the device cut by laser, the heterojunction silicon cells cut by the cold-manufacturing method exhibit less cross-sectional damage. The measurements by scanning electron microscopy (SEM) and three-dimensional optical profilometer reveal that the morphology of the device edge is smoother than the counterpart cut by laser. Device physics measurements including electrochemical impedance spectrum(EIS), dark current-voltage curves, transient photovoltage (TPV), transient photocurrent (TPC), and the dependence of short-circuit current density and open-circuit voltage on light intensity reveal that the cold-manufacturing method can significantly prevent the heterojunction silicon cells from non-radiatively recombining after being cut. These results indicate that the edge-recombination of the silicon solar cells cut by grinding wheels is reduced compared with that cut by laser. As a result, statistical analysis of the device performance reveals that both the open-circuit voltage and fill factor of the device are improved, and the average photoelectric conversion efficiency increases by an absolute efficiency of ~1%. Stacking the obtained silicon cells with the normal transparent perovskite solar cells, the obtained four-terminal perovskite/silicon tandem solar cells deliver an efficiency of over 28%. This work emphasizes the importance of reducing efficiency loss during manufacturing the heterojunction silicon solar cell in fabricating high-performance silicon-based tandem solar cells.

Keywords:

Authors and contacts

1.
China Huaneng Clean Energy Research Institute, Beijing 102209, China
2.
Institute of Luminescent Materials and Information Displays, Huaqiao University, Xiamen 361021, China
3.
Institute of Manufacturing Engineering, Huaqiao University, Xiamen 361021, China

Corresponding author: Qin Xiao-Jun, xj_qin@qny.chng.com.cn ; Xie Li-Qiang, lqxie@hqu.edu.cn ; Wei Zhan-Hua, weizhanhua@hqu.edu.cn

Funds: Project supported by the Joint Funds of the National Natural Science Foundation of China (Grant No. U21A2078) and the National Natural Science Foundation of China (Grant No. 22179042).

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References

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Cited By

图 1 (a) HIT电池的结构示意图; (b) HIT电池切割前后示意图; (c)—(f) 激光切割优化后的器件性能 (c)V_OC, (d) J_SC, (e) FF, (f) PCE

Figure 1. (a) The structure of HIT silicon solar cell; (b) optical image of HIT silicon solar cell before and after cutting; (c)–(f) device performance after laser cutting: (c)V_OC, (d) J_SC, (e) FF, (f) PCE.

DownLoad: Full-Size Img PowerPoint

图 2 砂轮黏合剂的种类对切割后HIT电池性能的影响　(a)V_OC; (b) J_SC; (c) FF; (d) PCE

Figure 2. The influence of different grinding wheel adhesives on the performance of HIT silicon cells after cutting: (a) V_OC; (b) J_SC; (c) FF; (d) PCE.

DownLoad: Full-Size Img PowerPoint

图 3 Cu-Sn刀具中金刚石磨粒的粒度对切割后HIT电池性能的影响　(a) V_OC; (b) J_SC; (c) FF; (d) PCE

Figure 3. Influence of diamond particle size in Cu-Sn cutter on the performance of HIT silicon solar cell after cutting: (a) V_OC; (b) J_SC; (c) FF; (d) PCE.

DownLoad: Full-Size Img PowerPoint

图 4 砂轮划片机切割与激光切割后HIT电池截面形貌和粗糙度对比　(a), (b)截面形貌; (c), (d)截面局部放大图; (e), (f)三维轮廓图

Figure 4. Comparison of cross-sectional SEM images and roughness of HIT silicon solar cell after grinding wheel and laser cutting: (a), (b) Cross-sectional morphology; (c), (d) partial magnification of cross-section morphology; (e), (f) 3 D outline of the cross-section.

DownLoad: Full-Size Img PowerPoint

图 5 切割后HIT电池的载流子复合动力学　(a) 在0.05 V偏压和黑暗条件下测得器件EIS; (b) 器件的暗态J-V曲线; (c) 瞬态光电压; (d) 瞬态光电流; (e) 短路电流密度与光强的关系; (f)开路电压与光强的关系

Figure 5. Charge recombination kinetics of silicon solar cells after cutting: (a) Electrochemical impedance spectra of devices measured in the dark at 0.05 V bias; (b) dark J-V curves of the devices; (c) TPV; (d) TPC; (e) relationship between J_SC and light intensity; (f) relationship between V_OC and light intensity.

DownLoad: Full-Size Img PowerPoint

图 6 (a) 4T-TSCs结构示意图; (b) ST-PSCs的截面SEM形貌; (c) 切割后HIT硅电池的J-V曲线; (d) 4T-TSCs的EQE曲线; (e) 4T-TSCs的J-V曲线

Figure 6. (a) Schematic diagram of the structure of 4T-TSCs; (b) cross-sectional SEM image of ST-PSC; (c) J-V curve of HIT silicon solar cell after cutting; (d) EQE curves of 4T-TSCs; (e) J-V curves of 4T-TSCs.

DownLoad: Full-Size Img PowerPoint

表 1 切割前与不同激光功率切割后对应HIT电池的最优性能

Table 1. Optimal performance of HIT silicon solar cell before and after cutting with different laser power.

Laser
power V_OC/V J_SC/(mA·cm^–2) FF/% PCE/%

Before
cutting 0.731 39.46 82.61 23.83
9 W 0.703 38.79 74.36 20.29
12 W 0.701 39.27 75.83 20.88
15 W 0.697 39.62 73.90 20.41
18 W 0.699 39.53 74.24 20.52

DownLoad: CSV

表 2 不同砂轮黏合剂所对应切割后HIT电池最优器件的性能

Table 2. Optimal performance of HIT silicon solar cell after cutting with different grinding wheel adhesives.

Adhesives J_SC /(mA·cm^–2) V_OC /V FF/% PCE /%

Nickel plating 39.45 0.695 70.64 19.37
Cu-Sn 39.47 0.716 75.98 21.47
resin 38.98 0.709 76.15 21.04

DownLoad: CSV

表 3 Cu-Sn刀具中金刚石磨粒的粒度对应切割后HIT电池最优器件的性能

Table 3. The influence of the size of diamond abrasive in Cu-Sn cutter on the performance of HIT silicon solar cells after cutting.

Particle size V_OC/V J_SC /(mA·cm^–2) FF/% PCE/%

#400 0.703 39.23 73.48 20.28
#800 0.716 39.45 75.98 21.47
#2000 0.704 39.52 78.37 21.81
#3000 0.712 39.35 76.21 21.34

DownLoad: CSV

表 4 4 T-TSCs的详细J-V参数

Table 4. Detailed J-V parameters of 4 T-TSCs.

Device V_OC/V J_SC/
(mA·cm^–2) FF/% PCE/%

Silicon cell (filtered by
ST-PSC) 0.680 16.87 79.04 9.08
ST-PSCs 1.207 20.22 78.81 19.25
4 T-TSCs 28.33

DownLoad: CSV

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[2]	Yoshikawa K, Kawasaki H, Yoshida W, Irie T, Konishi K, Nakano K, Uto T, Adachi D, Kanematsu M, Uzu H, Yamamoto K 2017 Nat. Energy 2 17032 Google Scholar
[3]	Andreani L C, Bozzola A, Kowalczewski P, Liscidini M, Redorici L 2019 Adv. Phys. X. 4 1548305 Google Scholar
[4]	Kojima A, Teshima K, Shirai Y, Miyasaka T 2009 J. Am. Chem. Soc. 131 6050 Google Scholar
[5]	Lee M M, Teuscher J, Miyasaka T, Murakami T N, Snaith H J 2012 Science 338 643 Google Scholar
[6]	Yang W S, Noh J H, Jeon N J, Kim Y C, Ryu S, Seo J, Seok S I 2015 Science 348 1234 Google Scholar
[7]	Jiang Q, Zhao Y, Zhang X, Yang X, Chen Y, Chu Z, Ye Q, Li X, Yin Z, You J 2019 Nat. Photonics 13 460 Google Scholar
[8]	National Renewable Energy Laboratory 2022 Research Cell Efficienc Recordshttps://www.nrel.gov/pv/cell-efficiency.html (accessed December, 2022)
[9]	Wang R, Huang T, Xue J, Tong J, Zhu K, Yang Y 2021 Nat. Photonics 15 411 Google Scholar
[10]	Polman A, Knight M, Garnett E C, Ehrler B, Sinke W C 2016 Science 352 aad4424 Google Scholar
[11]	Jošt M, Kegelmann L, Korte L, Albrecht S 2020 Adv. Energy Mater. 10 1904102 Google Scholar
[12]	Liu N, Wang L, Xu F, Wu J, Song T, Chen Q 2020 Front. Chem. 8 603375 Google Scholar
[13]	Aydin E, Allen T G, De Bastiani M, Xu L, Ávila J, Salvador M, Van Kerschaver E, De Wolf S 2020 Nat. Energy 5 851 Google Scholar
[14]	Fu F, Li J, Yang T C-J, Liang H, Faes A, Jeangros Q, Ballif C, Hou Y 2022 Adv. Mater. 34 2106540 Google Scholar
[15]	Coletti G, Luxembourg S L, Geerligs L J, et al. 2020 ACS Energy Lett. 5 1676 Google Scholar
[16]	Kothandaraman R K, Jiang Y, Feurer T, Tiwari A N, Fu F 2020 Small Methods 4 2000395 Google Scholar
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[26]	Chen B, Ren N, Li Y, Yan L, Mazumdar S, Zhao Y, Zhang X 2021 Adv. Energy Mater. 11 2100856 Google Scholar
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[28]	Chen K C, Su Y K, Lin C L, Hsu H C 2011 J. Lightwave Technol. 29 1907 Google Scholar
[29]	Rauscher P, Hauptmann J, Beyer E 2013 Phys. Procedia 41 312 Google Scholar
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[31]	Li M, Chen J, Lin Q, Wu Y, Mu D 2019 Diam. Relat. Mater. 97 107440 Google Scholar
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[33]	He Z, Xiong J, Dai Q, Yang B, Zhang J, Xiao S 2020 Nanoscale 12 6767 Google Scholar
[34]	Lian X, Chen J, Shan S, Wu G, Chen H 2020 ACS Appl. Mater. Interfaces 12 46340 Google Scholar

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